BETHA · Adaptable beverage filling platform

BETHA: a filling platform with an isobaric pilot and a wider application path.

BETHA has a working prototype and an initial industrial validation path for carbonated beverages. Its architecture may also be adapted for still water in PET bottles, cans, jars, viscous liquids and hot-filled products. Each product, container and filling condition needs its own configuration and validation.

Working prototype demonstrated the filling concept. Environmental and line-level gains remain targets for measured industrial validation.

Alpha prototype · Selected test footage

See the filling concept in action.

Selected excerpts from Alpha prototype trials supporting the development of the BETHA platform. The framing shows the observable result while keeping filling-head geometry out of the public view.

Beer · 16 °C · 5.2% ABV

Beer filling trial

The selected sequence shows pressurising, shielded filling, levelling and final pressure release.

Beer · 16 °C · 5.2% ABV · Enlarged detail

Level control close-up

A cropped and enlarged excerpt focused on the liquid level and foam behaviour around the bottle shoulder.

Transparent bottle · Selected side view

Pre-evacuation sequence

A deliberately limited crop of the container response. The public framing excludes filling-head geometry; the complete technical sequence is available only under NDA.

Selected footage shown at original playback speed. The level detail is cropped and enlarged. These clips illustrate individual Alpha trials; industrial performance, repeatability and resource savings remain subjects for measured pilot validation. Filling mechanism details and the complete pre-evacuation sequence are reserved for qualified discussions under NDA.

Discuss a pilot and further technical evidence →

The solution

A configurable filling architecture from container preparation to final level control.

BETHA's first industrial pilot focuses on isobaric filling. The broader platform concept is designed to adapt filling and level control to different products and containers. It aims to improve product handling while simplifying equipment and utilities around the filling module.

The working prototype has demonstrated the core approach on real containers at TRL 4–5. The next step is an industrial module that can generate comparable data on speed, gas use where applicable, product quality, cleaning, energy use and operating reliability.

What it improves

Designed around measurable line impact.

01

Lower utilities

Targeted reduction in electrical demand, vacuum demand, CO2 use and cleaning burden.

02

Faster filling

Prototype tests indicate potential to reduce pure filling time; throughput at industrial scale remains to be measured.

03

Cleaner architecture

The architecture aims to reduce components and cleaning complexity; industrial gains are pilot targets.

04

Broader application path

Potential paths include PET bottles, cans and jars, as well as viscous and hot-filled products. Each combination requires separate technical validation.

Sustainability fit

Measure resource use and product quality for each filling application.

Climate and energy

Compare measured electrical and auxiliary energy per filled container with the baseline.

Gas use and product stability

In the isobaric pilot, measure CO2 use per filled container alongside oxygen pickup, total package oxygen and product quality. Other products require relevant process-specific measures.

Water and cleaning

Measure cleaning time and water and chemical use under a defined sanitation protocol.

Manufacturing efficiency

Test cycle time, repeatability, reliability and practical scale-up requirements.

Pilot proposal

Industrial beverage filling pilot with a baseline and decision metrics.

We seek an industrial partner to build and validate a BETHA module for one agreed product and container format. Pilot design will define the conventional comparator, measurement methods and acceptance criteria before testing. Scale-up follows only after repeatable results.

Suggested pilot scope

  • Industrial prototype design and build
  • Test one product and container format under defined operating conditions
  • For the isobaric pilot, measure filling time, CO2 per container, oxygen pickup/TPO, energy, product loss and CIP water
  • Compare repeatable results with a conventional baseline using the same product and format
  • Define scale-up path, economics and IP collaboration under NDA

Company

Industrial experience from the beverage filling floor.

Innovation & Bottling Solutions srls is an Italian company created to develop practical innovation for beverage filling. The founding team combines mechanical field experience, automation capability and direct exposure to installation, commissioning and training on industrial bottling lines.

Betha was born from hands-on work with filling systems and from the observation that sustainability gains in beverage production often require a different architecture, not only incremental component optimization.

Contact

Ready to discuss a confidential pilot.

Technical details, Alpha prototype evidence and deeper process data are available under NDA during the selection and pilot scoping phase.

Innovation & Bottling Solutions srls

Italy

Email: inn.bott.solutions@gmail.com

PEC: postmaster@pec.ibsolutions.it

Confidential technical disclosure available during the NDA and pilot scoping phase.